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PAGEL / References

Information about our products

We offer you an extensive range of innovative and high-quality products. In addition to products for standard applications, we also offer a wide range of products for special applications.

Renovation of the harbor basin in Mühlheim
Renovation of the Berlin Botanical Garden
Wilhelm-Kaisen Bridge in Bremen
Historically protected wastewater treatment plant

Concrete pouring underwater?

Harbour basin renovation in Mühlheim

From analysis to execution: systematic harbour repair

This repair project in the harbour basin focused on one thing: protecting existing structures rather than replacing them. During ongoing harbour operations, downtime is expensive, access is restricted and boundary conditions are challenging. This is precisely where a solution that is technically safe, economical and reliable is needed.
We at PAGEL Spezial-Beton & PAGEL Technische Mörtel have been involved in the harbour basin renovation from the very beginning – from preliminary tests to ensure the suitability of materials and processes, to helping design the installation technology, to the final grouting. The goal was to achieve a permanent repair of the harbour structure

Underwater grouting: industrial divers, formwork and controlled insertion

The special feature: grouting and concreting work underwater. Industrial divers were employed in the construction to precisely formwork the defective areas. Underwater, they professionally switch on the areas, thus creating the basis for a dense, dimensionally stable grouting space.
In addition, the divers installed a filling pipe through which the grout could be introduced in a controlled manner underwater. This allowed the material to be guided precisely, preventing segregation and ensuring the quality of the application even under difficult visibility and flow conditions.

Casting from the pulling platform

Material feed, timing and insertion technology were optimised for the work from the train platform. PAGEL V80C45 was used as the grouting material – an ideal solution for demanding conditions where workability, stability and process reliability are crucial.

Economical renovation – preserving substance

Targeted repair of defects in the harbour basin saved time, money and resources. The result: predictable, reliable concrete repair with high-quality workmanship, even underwater and during ongoing operations.

Contractors:

  • PAGEL Technische Mörtel GmbH & Co. KG

Project location:

  • Mühlheim Harbor

Project objective:

  • Repair of defects in the harbor basin

Material:

  • PAGEL V80C45 grouting concrete

Date of execution:

  • January 23, 2026

Cost-effective repair – preserving the structure

Targeted repair of defects in the harbor basin saved time, costs, and resources. The result: predictable, safe concrete repair with high-quality workmanship, even underwater and during ongoing operations.

Repairs possible for the next 40 years?

Wilhelm-Kaisen-Brücke at Bremen

As part of the restoration of Wilhelm-Kaisen-Brücke in Bremen, we are contributing to a clearly defined goal: Once renovated, the bridge is expected to have a remaining service life of around 40 years. A key component in achieving this are 16 anchor blocks, which integrate the anchor structure in a force-fit manner. It is precisely at this interface that it is determined whether loads are transferred safely and permanently into the structure.

For the grouting work, we used V1/160 PAGEL-VERGUSS. A total of approximately 65 tonnes of material was processed in a single continuous operation. This placed high demands on logistics, timeframes and process stability: conveying distances of up to 40 metres, very confined spaces and a high degree of reinforcement left little room for improvisation. In addition, grouting heights of up to 1.15 metres had to be achieved – a dimension where flowability, de-aeration and controlled application must work together seamlessly.
To ensure the project’s success from the outset, we produced and evaluated a large-scale test specimen under real site conditions in advance. This enabled us to test material behaviour, installation and compaction strategies, as well as handling along the planned conveying routes, under realistic conditions. The findings from this test were directly incorporated into the work preparation and on-site scheduling.

Contractors:

  • PAGEL Technische Mörtel GmbH & Co. KG
  • Baumaschinen Beckschulte KG

Project location:

  • Wilhelm-Kaisen-Bridge Bremen

Project objective:

  • Repair for the next 40 years

Material:

  • V1/160 PAGEL-VERGUSS
  • 65 tons

Execution date:

  • 12 hours (11/07/2025)

The work was carried out by PAGEL Technische Mörtel und Baumaschinen Beckschulte KG. A key factor was the consistent, continuous supply of materials and a precisely timed installation process, ensuring that the grouting could be completed without interruptions and without compromising quality. The result: precisely installed anchor blocks providing a load-bearing foundation—and thus an important step toward the restoration of the Wilhelm-Kaisen Bridge.

TF10 Berlin Botanical Garden

Reinforcement and waterproofing of water basins

In 2022, several water basins at the Berlin Botanical Garden were refurbished using PAGEL TF10 in combination with a carbon filter.

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The aim of the project was to permanently reinforce the existing basins whilst ensuring they were reliably waterproofed. The combination of PAGEL TF10 and carbon fabric enabled the application of a high-performance, thin-layer reinforcement that is particularly suitable for the repair and upgrading of existing concrete structures.

The system was applied to the prepared substrate and the carbon fabric embedded in the TF10 matrix. This created a bond with the existing structure that contributes both to the structural reinforcement and to the waterproofing of the water basins.

Restoration of a listed sewage treatment plant

It soon became clear that the listed Esslingen Canal was the site of genuine structural preservation. A listed canal, parts of which are up to 800 years old, is undergoing extensive renovation – a project that combines historic building fabric with modern concrete repair techniques.

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Along the listed canal in Esslingen, one thing quickly became clear: this is a genuine heritage conservation project. This listed canal, parts of which date back nearly 800 years, is undergoing a complete renovation: a project that combines the preservation of historical heritage with modern concrete repair techniques.

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